Ktm 65 clutch plates sticking In this video i am going to show you how to fix sticky clutch with Coca Cola Clutch does not disengage. Learn how to replace your motorcycle clutch plates at home with this step-by-step guide, ensuring smoother rides, and improved performance. Mar 23, 2019 · I used ATF in the KTM 50 when we had it, but i'm a little worried to use it in the 65. Dec 27, 2024 · There's a ball bearing in the end of the slave piston. Lets talk about it! Dec 12, 2017 · some generic clutch information to share for all bikes. So I have to run by the side of it, switch it in gear so it don’t stall, then shift through all the gears a few Jan 17, 2020 · Advice on clutch not disengaging please Lever is working , no leaking Slave is working , no leaking Right side case cover taken off , plates are actuating Apr 10, 2022 · So I recently picked up an 04 65sx that's been converted to mini moto setup. If I let the bike sit for a few days, the clutch won’t disengage. i recently made clutch remedy suggestions for a forum member and some of the clutch information that i offered was learned from destroying and burning up many good motorcycle clutches and transmissions. A well-functioning clutch is crucial for smooth gear changes and overall performance. Mainly missing/stripped slave clutch bolt! So I pulled the clutch cover, and discovered the clip that goes on the inside of the slave was missing Jul 10, 2023 · 1. You might be able to separate them through the oil fill hole with a screwdriver. FYI these bikes do have clutch drag in the sense that engine off, in a gear with clutch pulled in they can't easily be pushed around without dragging the rear tire. Mar 7, 2017 · i have a ktm 65 that i dropped one day and the clutch stopped working so i checked the oil for the clutch and it was low, i bought some oil for it and when i put it in the clutch still would not work at all so i then started looking within the clutch and it looked like the inside was bad so i Jul 23, 2025 · Warped clutch plates A grooved clutch basket Sticking clutch plates. Uncover the clutch secrets now! Mar 23, 2019 · Hi everyone. Feb 22, 2024 · Changing your KTM dirt bike's clutch plates may seem like an intimidating job, but it's actually quite simple. Rocked bike back and forth with clutch pulled in, clutch not working:censored: Pulled clutch cover, clutch plates are moving when lever is pulled, video below Any ideas? We would like to show you a description here but the site won’t allow us. The specifics of the clutch pack depend on the bike. Dec 16, 2007 · Anyways, the clutch is dragging very bad. Taking it apart and finding the problem. When I shift into gear off a cold start I have to rev the bike or it stalls. If they get too sharp and/or deep the plates will struggle to disengage from each other. . All that I had to do was start the bike, and let it run for 5 minutes, allowing the lower end oil to re lubricate my plates. Nov 6, 2021 · Hello everyone Just got my son an sx 65, whenever he would stop while pulling the clutch lever in, the bike would shut off, also whenever he would shift to first while stationary the bike would also shut off, as well as the bike wouldn’t start while it’s on first gear and pulling the clutch Jan 20, 2021 · Afternoon gentlemen, I posted several months back that my clutch basket retaining bolt was loose, I managed to resolve the issue without any obvious damage being done. Quality drive and friction plates are made with precision to ensure tight tolerances in the clutch basket and inner hub. I have the side cover off, and when I remove the plates there is no drag (may sound obvious but lets me know that it is the plates). What you are experiencing might be normal to some degree and just takes some getting used to. Problem is: clutch lever has no tension and can’t get it to disengage. Went for a test ride today, put it in gear, stalled. Oct 5, 2020 · Either the clutch plates are worn or you just need to bleed the clutch master and slave. I ride my bike one day, 3days later i try to ride it again the clutch wont engauge soo i take the oil top of and use a flathead to pull the plates part i do that until the clutch plates move again . link/ktm-husky-clutch Does your KTM or Husqvarna have a leaky slave cylinder that's in need of a rebuild? If so, you've come to the right Jul 8, 2024 · Quick Overview Air trapped in the hydraulic system can create a spongy feel in the clutch pedal and make it difficult to engage or disengage the clutch. Dec 6, 2017 · I have taken my clutch apart and checked all of the plates for warps, they are all OK and they are all over the minimum thickness, I have set up the XYZ ring as per the manual and I have checked the clutch basket for notches and it is OK. Can I clean them up with brake cleaner and the soak them in oil or something? I dont think they are worn out (it hasent been that long since I put a Mar 8, 2012 · Sounds like the clutch plates are stuck together. Clutch Drag is often problem on KTM EXC models, but it also affects other bikes like Yamaha, Honda, Suzuki and others. Oil weight can also make a huge difference in how much clutch drag you get - go for the lightest weight oil recommended for the temp range. Learning proper clutch control will make you a better rider, and it will reduce wear and potential problems on your bike. Sep 24, 2018 · The problem was that my clutch plates were sticking a little. We have the best prices on dirt bike, atv and motorcycle parts, apparel and accessories and offer excellent customer service. If I start the bike, click it in gear, it will stall. The clutch is the vital component that changes gears and manages the power delivery from your engine to your rear wheel. Riders report clutch slippage and faulty clutch engagement, sometimes resulting in difficulty shifting gears and power loss. Clutch Replacement for KTM/Husky/GasGas 65, 85 & 105cc Dirt Bikes Dec 30, 2021 · Tusk Clutch Kits make great replacements to worn out and slipping clutches on motorcycles and ATV’s. I haven't actually done the mod to my bike yet so I could be setting myself up for a fall! In this video, Charles shows how to properly replace the clutch on a KTM 65 SX, but the process will be similar for KTM/GasGas/Husqvarna 65, 85, and 105cc motorcycles. The height of the assembled clutch pack and specific information for each bike can be found on the Setup Sheet located at the back of the manual. Apr 23, 2004 · MOST stock KTM65 baskets are loose and cause damage to the entire clutch assembly. Aug 22, 2008 · Well I picked up a used KX 65 for my son yesterday, missed the boat on a KTM we we looked at. . My son's 85 wouldn't go into neutral very easy and works smooth as butter after the fluid was flushed. Depending on the hours, the clutch fluid may be pretty contaminated. Try to get the wheel to spin with the transmission in gear and the clutch pulled in. Let it idle to get it hot, I’ve tried rocking it back and forth with off it in 1st to dislodge them, even doing a bump start to try and use the momentum but still wont get out of 1st. Jul 15, 2018 · Hi I'm at my wits end with this heap of phuck. If they are not you probably need to bleed the system. Oct 18, 2015 · Clutch plates sticking Discussion in ' Dakar champion (950/990) ' started by keener, Oct 15, 2015. Dec 11, 2019 · The KTM 65 SX and Husky TC 65 clutch is a little different compared to most others. We're going to tackle this essential maintenance task: replacing the clutch plates on your KTM dirt bike. (Only minor notches that you always get). So before I attempt my first major bike KTM/Husqvarna Slave Cylinder Rebuild: https://rmatvmc. Stuck clutch plates? Took her out for the spring, got it up and running great. It's just weird how it sticks together, but when it finally disengages, it will work flawless until you let the bike sit overnight. Jun 10, 2025 · Fixing a sticking motorcycle clutch: Causes, solutions, and maintenance tips to ensure smooth shifting and extend your bike’s clutch lifespan. In vehicles with a cable-operated clutch, a worn or broken cable can prevent the clutch from disengaging fully. Unless there's a leak, I doubt the hydraulic mechanism is the issue. If you start the Feb 10, 2011 · That said, KTM clutches always drag. CLUTCH PACK INSTALLATION Each clutch pack comes with a set of steel plates, a set of friction disks, and an EXP disk. I noticed that the plates seem to be sticking together quite a bit. Took it to the kart track and noticed a few issues during the day. I’m having some trouble with my sons 2018 ktm 65. would it be possible for the plates to stick together because of the weight of the oil? Many don't understand clutch drag and think that there is something wrong with their clutch because it drags and doesn't fully remove all the power from the rear wheel. And the bike is really hard to push when in gear with the clutch pulled in. It wound up needing a new inner ring on the clutch basket. Aug 28, 2023 · Explore the top reasons behind a sticking motorcycle clutch and solutions to ensure a smooth ride. Former owner let me know that he had replaced the clutch plates himself and since then it had always slipped. ?? What wrong with th Oct 15, 2011 · I was using Putoline Loght Gear Oil in my EXC 250 2T and was experiencing real problems with clutch drag - I changed the plates and that helped for a while but then got worse again. Oct 11, 2013 · If i dont ride my bike every day the clutch plates will stick together. and i thought it helpful to share Jul 20, 2013 · I had the same problem with my nephews Ktm 65 after a rebuild, checked the clutch plates to make sure they were disengaging by looking through the oil add plug and they were. In some cases, a warped flywheel or pressure plate can cause the clutch to slip or stick. ex. Here is how to change the clutch plates. This video I show you how to fix your clutch disengagement issue #ktm #ktm300exc #ktm300exc #ktm300xc #enduro Mar 8, 2006 · I suspect I have a couple of clutch plates sticking together on my Honda NX650 thanks to a previous post. Clutch Problems One of the most common problems KTM 65 owners report is clutch failure. I took it home and adjusted the free play and changed the oil, this helped a bit but it still Sep 13, 2019 · The clutch on my 2011 ktm 450sxf is sticking and I have bled the clutch and replaced the slave cylinder and it still sticks a little. Check the clutch plates and basket for wear. Make sure that didn't become dislodged and lost while you had the slave out. If the slave hasn't been leaking and you didn't break open the system, it should be as it was "hydraulically" when you took it off. Nov 27, 2007 · Oggo. Why Is A Proper Working Clutch So Important? Whether you're a new or experienced rider, the clutch on your dirt bike is a key factor to riding better. Dec 6, 2017 · Hi everyone, I'm posting this up in the hope that I have worked out a fix for the bloody annoying issue of clutch drag on the EXC models. If the lever feels soft, you probably need to bleed the clutch cylinder and find the leak. “My ktm 65 sx clutch won’t disengage. Now I'm sat in our 3rd lockdown with storm Christoph dumping several inches of rain across the region I'm just wandering in and Shop for Engine, like KTM OEM Complete Clutch Kit at Rocky Mountain ATV/MC. Apr 24, 2011 · Sounds like clutch plates might be sticking. BTW - if you pull the slave cylinder off the motor and squeeze the clutch lever, you'll destroy the slave. Aug 13, 2018 · Have a look at the clutch basket and check if there are ridges from the fibre plates in the baskets "fingers". How far Jul 20, 2021 · If plates and fibers are warn down can they be more likely to stick? Not sure on the condition of the clutch plates and fibers. when ever you pull in your clutch the pressure is released from the steel plates and the friction plates. If you are not riding AMA/NMA stock classes with the bike the best long term solution is to replace the KTM basket with an aftermarket billet basket. would it be true to say. yzqqctk 0q laz ll lqxq okni tlr6g5 t1gnty1ro o0zb bh