Diesel smart intercooler I put mine back in yesterday and it took just as long as it did to get it out, too long! I shaved the shroud at the troubled corner and put some high density foam Feb 20, 2010 · Hi, I got à 2006 smart cdi turbodiesel (OM660) and I know quite well this engine. " This actually sounds so simple! In reality, it was Jul 13, 2019 · To be honest i am sort of debating a Daws needle valve set up too and EGR blank off. I could never figure out how it could be Aug 8, 2012 · The smart cdi is my first "diesel mercedes" with an intercooler. shop - All Rights Reserved. High temps combustion make NOX but I dont think it could make an exhaust valve melt. I don't know what wire is positive/negative/ground going to the fan (i. 31 Canadian plus 13% tax. I've found a NISSENS Part # 96893 intercooler that seems to be a replacement. Sep 21, 2018 · Day 3. We dismanntle both RHD and LHD vehicles with low mileage. Additionally, we offer intercooler tube upgrade kits for your Duramax or Cummins diesel from aFe Power. Apr 1, 2009 · The intercooler failures seem to be on the rise for our cdi's. 8 CDI huzek 934 subscribers Subscribe Oct 19, 2021 · An intercooler is an intake air cooling device used commonly on turbocharged and supercharged engines. I had it cleaned and checked at a rad shop and it had damage across the lower fins. Usually caused by late oil change, has been low on oil, or over heating the turbo at some point. Sep 18, 2014 · today at Diesel Smart we show the Diesel Smart commonrail intercooler upgraded with themo fan and heat switching Jul 16, 2007 · Yes, it's here! And. 5L by Diesel SmartDesigned specifically for the Toyota 200 Series 4. 5L by Diesel SmartDesigned specifically for the Toyota 79 Series 4. Upgrade your engine's performance with top brands like Banks, BD Diesel, and Mishimoto intercoolers from CPP Diesel. After about 4 hours of work I had everything loosened but still needed to remove a t bolt on the top side and gave up. Subscribed 11 6. No engine code other than the P0380 glow plug. Jan 23, 2013 · Diesel Smart Intercooler Jump to Latest 6. 00 for a new diesel engine from Mercedes-Benz!!! Nov 5, 2013 · I recently did the turbo and intercooler on my '06 fortwo. If you drive it like that until the 7th of December, the only problems should be low performance and oil leaking. Dealer wants $452. SELECT PRODUCT CATEGORY TO FIND ALL PARTS AND FILTER PRODUCTS YOU NEED 2021 © dieselsmart. First of all we access the rear engine compartment and start by disconnecting the electrical connector of the EGR valve, as well as the tube that we find on the upper part; after which we remove the EGR valve to access the intercooler. ARE and PWR are exchange units with no fans Used diesel smart intercooler and fan, with matching intake pipes. I personally have not removed one myself but I do have one that is from a high mileage smart that had failed. Video of removing the intercooler from a Smart Fortwo, 450 . com Mar 7, 2018 · After replacing my holed intercooler and shaving the plastic piece next to the new intercooler so it doesn't hole my new one, I had a heck of a time connecting the 2 plastic pieces back together after I was done. It sure wasn't fun trying to do it without a hoist. HOME. The most commons problems on this 800cc 3 cylinder are: 1- Turbo: The intake turbine blades fold and the turbo become very noisy but the performances stay good. Long story short. but i read on the forum that the duct or the housing for the intercooler is the cause of the leak? do you know what the new duct / cover looks like or what the part # is for it?? Jul 30, 2007 · Operation and Maintenance: 450 Model, 2005-2006, diesel All Activity Home Technical Discussions Operation and Maintenance: 450 Model, 2005-2006, diesel Broken Intercooler air scoop Sep 7, 2012 · All Activity Home Technical Discussions Operation and Maintenance: 450 Model, 2005-2006, diesel Intercooler Removal How to replace intercooler and to fix it cheap on smart car 0. Mark: Rarer version of this car? Jul 10, 2009 · A broken intercooler scoop and clogged fins from dust, pollen and whatever fluff gets sucked in there by the fan can bring those temperatures way up. Our intercooler is fully welded for maximum durability and performance, providing superior cooling Have questions about intercoolers or diesel performance in general? Call us at 1-859-737-4966 for free expert advice. Man,I NEED a car lift! Complete with debris screen, and fastened to the undertray with simple plastic push-in rivets, this scoop funnels air up and through the intercooler heat exchanger even when the fan isn't run We would like to show you a description here but the site won’t allow us. We specialize in high performance applications for diesel cars, trucks and machinery. Turbosmart • Engineered to Win! Feb 3, 2017 · Who has the monster intercooler by diesel smart on their zd30 non comon rail what do people think im thinking about getting one just want some feedback Jun 7, 2018 · Hello everybody, I recently bought a Smart 800 CDI of the year 2000 with 170. Mark: So we’re talking about a Smart Car, something we’ve not really talked about before, a 2006 Smart Car, was this a diesel? What were you working on with this vehicle? Bernie: This was a diesel, yeah, turbo diesel, sorry Mark. 2001 GUII ZD30 Di Auto - 173K she went boom. Oct 27, 2011 · Hey, im new to the forum. The car works, but has 2 main issues: - as shown in the attached pictures there is an oil leak somewhere near the turbine - the previous owner told me that with th Jan 19, 2017 · Hi all It’s time to replace my leaking intercooler from my 2007 CRD Patrol and I was wondering which of the units would be best. The Fit Smart Fortwo & Roadster 0. How an intercooler works and how it is used to increase performance and efficiency in turbocharged diesel engines. There ar Dec 11, 2024 · Performance diesel intercooler options offer a range of benefits that can enhance the efficiency and power of your engine. May 26, 2012 · Good day,My 2005 Smart has a lack of performance. i've got a 05 Smart 450 Cabrio, with a massive intercooler leak. Shop with confidence. I am planing to get mine replaced next week. I'm in the London Area. It has been out of service since 2013, when I disassembled it to diagnose several mechanical issues that I was having. The fan kicks in soon after the engine is started, and I don't think it is normal. May 14, 2009 · A year ago I bought a used turbo from Germany and thought I would see if it would work on my car. I have 167000km on mine and a friend got 277000km on his. com Find great deals on eBay for Smart Fortwo Diesel. Normally the intercooler would start leaking oil long before the boost starts being affected, and the oil is in the intercooler because that is where the engine oil vapours Mar 3, 2013 · I have an aftermarket intercooler fan that has a different connector than MB. Turbo, exhaust manifold mounted and intercooler all ready to install was $1,500. 00 to $10,000. e. Mmm decisionsdecisions!! The diesel smart Intercooler looks insane too but i'm not sure i'd need it here in Ireland. At this point we May 12, 2018 · All Activity Home Technical Discussions Operation and Maintenance: 450 Model, 2005-2006, diesel Consensus, is my intercooler pooched? Nov 13, 2010 · It is possible that a hole in the intercooler can spray oil over the engine and cause a loss of turbo boost. Oct 1, 2025 · 5 intercooler size calculator. Sep 7, 2012 · The intercooler gets very oily because of the exhaust gas that is circulated through it. 5 CDI Diesel 70kw OEM USED at the best online prices at eBay! Free shipping for many products! Subscribed 89 31K views 4 years ago Rotações Fan intercooler don't stop, it's normal?more 2021 © dieselsmart. Many of the parts come from RHD vehicle. Topics include the fundamentals of intercooling and basic science behind the operation of an intercooler. High-Performance Diesel Intercooler for Toyota 79 Series 4. Pick up from Sunbury 3249 Sunbury, VIC Location is approximate Message Hey everyone in this episode we go through the steps to clean the intercooler, this will improve your intake temps and lower EGR's plus we do some shout outs and there is a bit of an announcement Jun 20, 2013 · I think i read in another glow plug thread that the ZD30 Di may run the glowies for upto 5 minutes. Hey, Presto! it's now on the car and ready for testing. Can anyone offer some suggestions? It's Leaking. Diesel Smart Performance Products, Mackay. Feb 13, 2025 · How’re you doing Bernie? Bernie: Doing very well this morning. Can't find a cheaper source. Thanks all ! I did have a . Dealer wanted $5,000 for both including parts. Thanks Apr 21, 2018 · Hello, So I have a 2006 (. So likely time to get a new intercooler. So reassemled everything but Shop Turbos, Superchargers & Intercoolers for Smart Fortwo with eBay Guaranteed Fit. Massive selection from top brands on eBay. Jan 11, 2010 · His 2006 smart has only 124,000 Kilo's on it, and he blew the diesel engine. The car was running before I replaced the alternator which now puts out the normal 13. Increase power and efficiency with air-to-air or water-to-air options. Your turbo charger shaft seal has been compromised. ARE comes in at $696, PWR is $682, and the Diesel Smart is $596. 8L diesel 2003-2007 SIlicone Intercooler Hose Kit (For: 2006 Smart Fortwo) Brand New · Custom C $42. There is a TSB (technical service bulletin) on this at CDN smart dealers, and an updated intercooler holder design to address the problem. I needed to buy some parts additionally. It's sluggish - I can barely make it over 100km/h. 8K views 6 replies 5 participants last post by 1TuffGU Jun 27, 2013 Bogmeister Discussion starter High-Performance Diesel Intercooler for Toyota 200 Series 4. I recently got around to servicing it, replacing the turbo, EGR value, several hoses and rebuilding the starter and alternator. 7 Torque Master EGR cooler delete is made to clean up under the engine bay by removing the EGR cooler This also is on less thing to heat the water temps up this is a bolt on kit with both plates (WILL NOT FIT TOP MOUNT INTERCOOLER 4JJ1) Reason is you need a bracket to hold the intercooler up (will be out soon)need to block water lines Today Michael Tanner talks about the new Diesel Smart Monster Intercooler kits for the nissan patrol non commonrail Apr 12, 2009 · More information for you:The latest number for the diesel intercooler, as provided by a friendly Mercedes Smart dealer is: Q0002409V007000000. This is ridiculous. Get FREE shipping and low prices today! Nov 3, 2025 · SMART OM639 INTERCOOLER RADIATOR SMART FORFOUR 1. Checked for wear and tear. Shop Turbos, Superchargers & Intercoolers for Smart Roadster with eBay Guaranteed Fit. Does anyone have any confirmed info on this? It would be much appreciated before I order. 5L Diesel, this Diesel Smart High-Performance Intercooler is the perfect upgrade for those looking to replace the factory intercooler, which is known to leak over time. The repair bill would have been $8,000. All Wheel Drive Dyno Shop DPF cleaning and Regeneration Service and repair centre Heavy duty Clutches Performance Used diesel smart intercooler and fan, with matching intake pipes. HOME The Diesel Smart Intercooler comes with an 8" automatic fan so when your doing slow work the fan will turn on and keep the intake air cooler. All the other one did not. Great deals. Don't quote me on this but it would seem the that the 'V007' bit of the number implies that the part has changed since my 'V005' part. It's such a pain to get that part out so best to do it right the first time. It was making a racket because it was half broken and hard put bac May 17, 2014 · Hey guys,I've got a leaky intercooler, and rather than trying to repair it I'd like to replace it due to time restrictions. I have disassembled the MB fan to get the plug off, but connecting it to the aftermarket fan is confusing me right now. If any of the ''oil'' remains after the cleaning it will prevent sealing of the punctures. Jun 4, 2025 · Find many great new & used options and get the best deals for SMART OM639 INTERCOOLER RADIATOR for SMART FORFOUR 1. Zd30 diesel smart intercooler off gu patrol. From improving throttle response to increasing horsepower and torque, investing in a high-quality intercooler is a smart choice for diesel enthusiasts. Snorkel, Catchcan, Dawes, Diesel Smart Intercooler, Tri-Battery, 3" DEA Exhaust, ChipIt chip, Needle Valve and other stuff. Other issue are the exhaust manifold cracked (Mercedes sell Aug 11, 2008 · All Activity Home Technical Discussions Operation and Maintenance: 450 Model, 2005-2006, diesel oil leak on fortwo Feb 25, 2012 · Chances are, if you see an oil leak from the intercooler; but not loosing power (boost). The other indication of a problem is that the intercooler fan is always on. It's a fact, I think that a valve is burn on my engine but I dont think it's because the intercooler fan is not there from 2 years ago. By just replacing the intercooler does not get to the root Feb 16, 2013 · Having had the joy of removing the intercooler I wanted to make sure it was repaired properly so I would not have to remove it again. 000 km (i Know it is a lot, but the price was almost 0). the smart wires). 13 Free international shipping Aug 19, 2009 · Your intercooler (charge air cooler that cools the turbocompressed air) has a hole in it, likely chafed by the plastic intercooler holder. Generally, it's a reliable engine. Installed rubber isolator to prevent intercooler vibration damage & b Find Diesel Intercoolers and Charge Piping Kits for your diesel-powered Dodge, Ford, or GM truck online at Sinister Diesel. 26,649 likes · 77 talking about this. 9K views Streamed 8 years ago 2006 Smart Car, EGR Valve & Intercooler Replacement Bernie Pawlik, Pawlik Automotive Vancouver, BCmore Nov 1, 2013 · I did have a . Trust Thoroughbred Diesel to provide you with the best products and support for your diesel truck needs. All are roughly the same cost (give or take a $100). Any suggestions? Car is 05 smart fortwo diesel in Canada. 8 CDI engine. After removing and cleaning intercooler found 7 vertical cooling fins worn through and another 4 with wear marks. I visited a local radiator repair shop that specializes in repairs to transports which have big and really expensive intercoolers. Be careful not to damage the semi rigid diesel fuel return line or any of the wiring loom parts as you remove the intercooler. You will need an exhaust manifold gasket, the high Apr 8, 2024 · Let's see in this short video the main steps that will allow us to remove and replace the intercooler of the Smart Fortwo, with 0. 5 CDI Diesel 70kw 6390900314 Key Features Item is in used, good quality condition, tested, it comes from a running car. You can then lift the intercooler up and out of the engine bay. Our intercooler is fully welded for maximum durability and performance, providing superior cooling Jun 11, 2010 · Has any anyone upgraded the intercooler of the cdi?Is there an standard intercooler from an other car which can replace the smart intercooler? Jan 15, 2013 · As with the cooling fan, pull the top of the intercooler forward and away from the rear housing first. This is what I have learned. This includes upgraded turbos, boost actuators (dawes valve delete), upgraded intercoolers for Patrols, ECU Remapping, Auto gauges, piggy back ECU'S, fuel cut defenders plus many more performance upgrades available. Find the correct intercooler size, your intercooler efficiency, flow loss, air density increase & intercooler pipe size Jul 7, 2010 · Where can I purchase a new turbo & intercooler other than dealership I understand you should replace both. 8L) Diesel Smart fortwo. pcaiq exaz tzqwo hjysu ccannv oczhao lizhlk iyi lihbong yvm dayvgx res lbmgio ljnw biktw